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Inside Asian Packaging

Inside Our Six Manufacturing Plants

6 min read · Asian Packaging Industries

Behind every high-quality corrugated box is a world-class manufacturing facility. Modern packaging requires far more than paper and machines—it demands engineering expertise, advanced automation, rigorous quality control, skilled professionals, and a commitment to continuous improvement.

At Asian Packaging Industries, our manufacturing strength is built on six advanced production plants, designed to meet the growing packaging requirements of industries across India. These facilities work together to deliver consistent quality, high production capacity, customized packaging solutions, and reliable on-time deliveries.

From raw material processing to final dispatch, every stage of manufacturing is carefully planned to ensure each corrugated box meets the highest standards of strength, precision, and performance.

A Manufacturing Network Built for Growth

As customer demand increased over the years, we expanded our manufacturing capabilities to create a fully integrated production network.

Today, our six manufacturing plants allow us to efficiently produce:

Corrugated Boxes
Printed Corrugated Boxes
Heavy-Duty Industrial Packaging
Export Packaging
Honeycomb Paper Boards
Paper Edge Protectors
Customized Packaging Solutions

Having multiple manufacturing facilities enables us to maintain production continuity, improve delivery schedules, and support customers with large-volume requirements.

Why Six Manufacturing Plants Make a Difference

Operating multiple manufacturing units offers significant advantages.

These include:

Higher production capacity
Faster order processing
Reduced lead times
Better production planning
Improved operational efficiency
Consistent product availability
Flexibility for customized orders

This infrastructure allows us to handle both small custom orders and large industrial production requirements with equal efficiency.

State-of-the-Art Corrugation Facility

Every corrugated box begins with high-quality corrugated board.

Our automatic corrugation lines manufacture:

3 Ply Corrugated Board
5 Ply Corrugated Board
7 Ply Corrugated Board

The automated process includes:

Paper conditioning
Fluting
Adhesive application
Liner bonding
Drying
Precision board formation

Modern automation ensures consistent board quality throughout production.

Advanced Converting Department

Once the corrugated board is manufactured, it moves to our converting section where it is transformed into finished packaging.

Our converting operations include:

Automatic Sheet Cutting
Creasing
Slotting
Rotary Die Cutting
Folding
Gluing
Stitching

Every operation is designed to maintain dimensional accuracy and production consistency.

Premium Printing Facilities

Packaging today is an important part of branding.

To help customers create professional and attractive packaging, we operate advanced printing systems.

Imported Heidelberg 5-Colour + Coater

Our imported Heidelberg press delivers:

High-resolution printing
Excellent colour consistency
Premium graphics
Superior print registration
Attractive retail packaging

This technology is ideal for:

FMCG packaging
Pharmaceutical cartons
Cosmetic packaging
Premium retail boxes

Flexographic Printing

For high-volume industrial packaging, we offer advanced Flexographic printing.

This technology provides:

Fast production
Cost-effective printing
Durable graphics
Clear logos
Barcodes
Handling instructions

It is widely used for transport cartons and export packaging.

Honeycomb Paper Board Manufacturing

As industries increasingly adopt sustainable packaging, our honeycomb paper board manufacturing capability provides lightweight yet strong protective packaging.

Honeycomb paper boards are widely used for:

Heavy machinery
Furniture
Electronics
Industrial equipment
Export packaging

They offer excellent compression strength while reducing packaging weight and transportation costs.

Paper Edge Protector Manufacturing

Our facilities also manufacture premium Paper Edge Protectors designed to reinforce:

Carton corners
Pallet loads
Furniture panels
Glass products
Engineering components

These products improve stacking strength, reduce transportation damage, and support environmentally friendly packaging practices.

Dedicated Quality Control Laboratory

Quality is verified at every stage of production through our fully equipped in-house laboratory.

Every production batch undergoes rigorous testing including:

GSM Test
Burst Factor (BF) Test
Bursting Strength Test
Edge Crush Test (ECT)
Box Compression Test (BCT)
Cobb Test
Moisture Content Test
Pin Adhesion Test
Dimensional Accuracy Inspection
Print Quality Inspection

Our laboratory ensures every product meets customer specifications before dispatch.

Packaging Engineering Department

Every customer has different packaging requirements.

Our engineering team works closely with customers to analyze:

Product dimensions
Product weight
Transportation method
Storage conditions
Export requirements
Branding needs

Based on this evaluation, we develop customized packaging solutions that balance protection, cost, and efficiency.

Modern Material Handling System

Efficient material movement is essential for maintaining productivity and quality.

Our plants are equipped with:

Material handling equipment
Organized storage systems
Finished goods management
Safe loading operations

These systems help minimize damage while improving production flow.

Company-Owned Transportation Fleet

Manufacturing quality means little without reliable delivery.

To ensure safe and timely dispatch, we operate our own transportation fleet.

This allows us to provide:

Scheduled deliveries
Better logistics control
Reduced transit delays
Safe transportation of finished packaging

Reliable logistics help customers maintain uninterrupted production.

Skilled Workforce Behind Every Box

Technology alone cannot produce outstanding packaging.

Our manufacturing plants are supported by:

250+ dedicated employees
27+ experienced technical professionals
Skilled machine operators
Packaging engineers
Quality inspectors
Production planners
Logistics personnel

Their expertise ensures every order meets our quality standards.

Sustainability Across Our Plants

Environmental responsibility is integrated into our manufacturing operations.

We focus on:

Efficient paper utilization
Reduced production waste
Recyclable packaging materials
Sustainable manufacturing practices
Lightweight packaging solutions
Eco-friendly product development

This commitment helps customers achieve their own sustainability goals.

Industries We Serve

Our manufacturing facilities produce packaging for a wide range of industries.

FMCG

High-volume transportation and retail packaging.

Pharmaceuticals

Precision cartons with premium print quality.

Engineering

Heavy-duty industrial packaging.

Chemicals

Reliable packaging for safe product transportation.

Electronics

Protective packaging for sensitive products.

Automotive

Durable packaging for spare parts and components.

Export Industry

Customized export packaging for international shipping.

Continuous Investment in Technology

To remain competitive and deliver superior packaging solutions, we continue investing in:

Modern machinery
Automation
Advanced printing technology
Quality testing equipment
Packaging engineering
Employee training
Sustainable manufacturing innovations

This commitment ensures our customers always receive packaging that meets evolving industry standards.

Why Businesses Trust Our Manufacturing Infrastructure

Customers choose Asian Packaging Industries because our infrastructure offers:

✔ Six Advanced Manufacturing Plants

✔ High Production Capacity

✔ Imported Heidelberg 5-Colour + Coater

✔ Automatic Corrugation & Converting Lines

✔ Honeycomb Paper Board Manufacturing

✔ Paper Edge Protector Manufacturing

✔ Complete In-House Quality Testing Laboratory

✔ Customized Packaging Engineering

✔ Company-Owned Transportation Fleet

✔ Consistent Quality and On-Time Deliveries

Why Choose Asian Packaging Industries?

At Asian Packaging Industries, our manufacturing infrastructure reflects decades of continuous investment, innovation, and customer commitment.

Our strengths include:

Family-owned packaging business with a legacy since 1977
Six advanced manufacturing units
Annual turnover of approximately ₹107+ crore
250+ skilled workforce with experienced technical professionals
Imported Heidelberg 5-Colour + Coater printing technology
Automatic corrugation and converting facilities
Honeycomb Paper Board manufacturing
Paper Edge Protector production
Comprehensive in-house quality laboratory
Customized packaging engineering
Company-owned logistics fleet for safe and timely deliveries

Our facilities are designed not only to manufacture corrugated boxes but to provide complete packaging solutions that support our customers’ growth.

Frequently Asked Questions

Why does Asian Packaging Industries have six manufacturing plants?

Our six manufacturing plants enable us to increase production capacity, reduce lead times, improve operational efficiency, and serve customers with both standard and customized packaging requirements.

What products are manufactured in your facilities?

We manufacture corrugated boxes, printed corrugated boxes, heavy-duty industrial packaging, export cartons, honeycomb paper boards, paper edge protectors, and customized packaging solutions.

What quality tests are performed?

Every production batch undergoes testing including GSM, BF, Bursting Strength, ECT, BCT, Cobb Test, Moisture Content, Pin Adhesion, Print Quality, and Dimensional Inspection.

Do you provide customized packaging?

Yes. Our packaging engineers develop customized solutions based on product dimensions, weight, transportation conditions, branding, and industry requirements.

Which industries do your manufacturing plants serve?

Our facilities serve FMCG, pharmaceuticals, engineering, chemicals, electronics, automotive, textiles, agriculture, food processing, and export-oriented industries across India.

Conclusion

The strength of a packaging company lies in its infrastructure, technology, and people. At Asian Packaging Industries, our six advanced manufacturing plants represent decades of investment in quality, innovation, and customer satisfaction. Every facility is equipped with modern machinery, advanced printing technology, comprehensive testing laboratories, and skilled professionals who work together to manufacture packaging that meets the highest industry standards.

From premium printed cartons and heavy-duty corrugated boxes to honeycomb paper boards and paper edge protectors, our integrated manufacturing capabilities allow us to deliver complete packaging solutions under one roof. As we continue to grow and invest in new technologies, our commitment remains unchanged—to provide reliable, innovative, and high-quality packaging that helps our customers succeed.

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